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HomeMy WebLinkAboutSpecifications for Sewer Lift Station G - Huntington Harbour SPECIFICATIONS for SEWER LIFT STATION G HUNTINGTON HARBOUR DEVELOPMENT Prepared by MOFFATT & NICHOL, ENGINEERS 122 W o Fifth Street Long Peach 12, California 1 HUNTINGTON HARBOUR ENGINEERING AND CONSTRUCTION COMPANY NOTICE INVITING BIDS Sealed bids for the construction of the Pump Station "G" on Davenport Drive at Edgewater Lane, Huntington Beach, Orange County, California, as indicated and specified, are invited to be submitted. Bids shall be accomplished on the attached Bidding Form and submitted to Huntington Harbour Engineering and Construction Company, P. O. Box 127, Sunset Beach, California. Bids will be received until 11:00 A. M. Modifications Prior to Date of Opening Bids. The right is reserved, as the interest of' the c client may require, to revise or amend the specifications and drawings prior to the date set for opening the bids. Such revisions, if any, will be announced by an addendum or addenda to the specifications and/or drawings. Construction Contracts The bidder who is awarded the contract will e required to execute the "Subcontract Agreement" enclosed with the specifications. He will be required to furnish insurance certificates and surety bond in accordance with Articles DTI and XXIII, respectively, of the "Sub contract Agreement" and shall forfeit and pay to the Contractor the sum of fifty dollars ($50. 00) per day liquidated damages in accordance with Article XX of the "Sub contract Agreement". N-1 _ L+ INSTRUCTIONS FOR BIDDERS 1. FORM OF PROPOSAL AND SIGNATURE The proposal shall be submitted in fully executed .original on the form marked "Bidder's Proposal" provided by Huntington Harbour Engineering and Construction Company, and shall be enclosed in a sealed envelope marked and addressed as hereinafter directed. Two proposal forms will be issued with each bound copy of the Contract Documents; other copies may be obtained from the Engineer. The Bidder shall state in figures the unit price or the specific sums as the case may be, for which he proposes to supply the labor, materials, supplies, or machinery, and completely perform the contract. The total lump sum bid shall be stated in words and figures; in the event words and figures do not agree, the words shall govern and the figures shall be disregarded. If the_N,Pit price and the total amount named by a Bidder for-any item are ncit in agreement, the unit price alone will be considered as representing the Bidder's intention and the total will be corrected to conform thereto. If the proposal is made by an individual, it shall be signed and his full name and address shall be given; if it is made by a firm, it shall be signed and the copartner- ship name by a general partner there--,, who shall also sign his own name, state partnership address, and the name and address of each member of such partnership; if made by a corporation, the name of the corporation shall be signed by its duly authorized officers and attested by the corporate seal. The appropriate acknowledgement must also be signed before a notary public. No telegraphed proposal nor telegraphed modification of a proposal will be considered. 2. PREPARATION OF PROPOSAL Blank spaces in the proposal shall be properly filled. The phraseology of the proposal must not be changed and no additions shall be made to the items mentioned therein. Unauthorized conditions, limitations, or provisoe�. attached to a proposal will render it informal and may cause its rejection. Alterations by erasure or interlineation must be explained or noted in the proposal over the signature of the Bidder. Alternative proposals will not be 0 Dnsidered unless specifically requested. A Bidder may withdraw his proposal before the hour fixed for opening bids without prejudice, by submitting a written request to Huntington Harbour Engineering and Construction Company for its withdrawal, in which event the proposal will be returned to them unopened. No proposal may be withdrawn after the hour fixed for opening bids without making the accompanying certified or cashier's check, or Bidder's Bond subject to forfeiture as liquidated damages in like manner as in case of failure to execute the Contract after award, as hereinafter provided. No proposal received after the time named or at any place other than the place stated will be considered. All bids will be opened and declared privately. The Owner reserves the right to waive informality in any bid, to reject any or all proposals, to reject one part of a proposal and accept the other, except to the extent that bids are qualified by specific limitations, or to make award to the lowest responsible Bidder as the interest of Huntington Harbour Engineering and Construction Company may require. IB-1 3. FEDERAL, STATE AND LOCAL TAXES The unit prices or the specific sums bid shall include all Federal, State and local taxes applicable to the Contract, provided that if the State of California Use Tax is applicable, it shall be quoted as a separate item in the Proposal and the Bidder shall state whether or not he is authorized or required to collect such Use Tax. 4, INTERPRETATION OF DRAWINGS AND DOCUMENTS If a prospective Bidder is in doubt as to the true meaning or intent of any part of the Contract Documents, including the Specifications, or discovers discrepancies in, or omissions from the Specifications or Drawings, he may submit to the Engineer a written request for and interpretation or a correction thereof. Interpretation or corrections of the Contract Documents, including the Specifications and Drawings, shall be made only by addendum duly issued by Engineer, and a copy of such addendum will be mailed or delivered to each person receiving a set of the Contract Documents, and such addendum shall be considered a part of, and incorporated int the Contract Documents, 5. XAJA NATION OF SITE OF WORK The Bidder shall examine carefully the site of the work contemplated. The submission of a bid shall be conclusive evidence that the Bidder has investigated and is satisfied as to the conditions to be encountered, as to the character, quality, and quantities of work to be performed, 6. LOWEST RESPONSIBLE BIDDER In selecting the lowest responsible Bidder, consideration will be given not only to the financial standing, but also to the general competency of the Bidder for the performance of the work covered by the proposal. To receive favorable consideration, a Bidder may be required to present evidence that he has successfully performed similar work of comparable magnitude or submit other evidence satisfactory to the Owner that he or his associates are personally competent to manage the proposed under- taking and to carry it forward to a successful conclusion. Professional integrity and honesty of purpO.se shall be essential requirements. A showing of adequate financial resource's may be required but will not alone determine whether a Bidder is competent to undertake the proposed work. 7. BID BOND OR CHECK Each Bidder shall submit with his proposal a bid bond or an unconditional certified or cashier's check drawn on a solvent state or national bank, in the amount of 10 percent of the total amount of the bid payable to Huntington Harbour Engineering and Construction Company as a guarantee that the Bidder will, if an award is made to him, in accordance with the terms, of his proposal, promptly execute a Contract in the required form, and furnish satisfactory performance bond and a Labor and Material bond. If a Bidder to whom an award is made, fails or refuses to execute the Contract, except as herein provided, and furnish the required bonds, all IB-2 a within the time stated in Paragraph 8 hereof, the moneys represented by said check or Bidder's Bond shall be forfeited and become and remain the property of the Owner, the amount thereof being agreed to by the Bidder as liquidated damages due the Owner on account of the delay in the execution of the Contract and Bonds, and in the performance of work thereunder, resulting from such failure or refusals The check of Bidder to whom Contract has been awarded will be returned to him after all of the acts, for the performance of which said check is required, have been fully performed. Checks or Bonds of other Bidders will be returned as soon as their proposals are rejected, or in any event, at the expiration of forty-five (45) days from the date of opening bids.. The liability of the Owner in connection with the said checks shall be limited to the return of the checks as herein provided. 8 . EXECUTION OF CONTRACT A Bidder to whom award is made shall, except as provided in Paragraph 7 hereof, execute a written Contract in duplicate, with the Owner on the form of agreement in bound copies of Contract Documents on file in the Office of the Owner and furnish good and approved Bonds as required by the "Notice Inviting Bids" within ten (10) days from the date of the mailing of a notice from the Owner to the Bidder, according to the address given by him, of the acceptance of his proposal, or such additional time as may be allowed by the Owner in writing. If a Bidder to whom award is made fails or refuses to enter into the Contract as herein provided, or to conform to any of the stipulated requirements in connection therewith, the money represented by his check or Bidder's Bond shall become the property of the Owner as provided in Paragraph 7 hereof and the award will be annulled. In the discretion of the Owner, an award may be made to the Bidder whose proposal is next most acceptable to the Owner, and such Bidder shall fulfill every stipulation embraced herein as if he were the party to whom the first award was made. A Corporation to which an award is made may be required before the Contract is finally executed, for furnish evidence of its corporate existence, of its right to do business in California, and of the authority of the officer signing the Contract and Bonds for the Corporation to so sign. 9. ADDRESS AND MARKING OF PROPOSAL The envelope enclosing the Proposal shall be sealed and addressed to the Huntington Harbour Engineering and Construction Company, P. O. Box 127, Sunset Beach, California. The envelope shall be plainly marked in the upper left-hand corner with the name and address of the Bidder and bear the words "Proposal for, " followed by the name of the work and the date and hour of opening Bids. The certified or cashier's check or Bidder's Bond shall be enclosed in the same envelope with the proposal. 1B-3 c BIDDING FORM To: Huntington Harbour Engineering and Construction Company P. O. Box 127 Sunset Beach, California Date Gentlemen: In accordance with your Notice Inviting Bids, dated , the undersigned bidder proposes and agrees that if his bid as submitted hereon be accepted, he will furnish all labor, equipment, and materials and perform all work for construction of Pump Station "G" and appurtenant work in accordance with the specifications, schedules, drawings, and conditions for the consideration of the price set forth in the schedule. The undersigned agrees that if he is awarded the contract, he will commence work within 10 calendar days after receipt of notice to proceed and that he will complete the work in consecutive calendar days. UNIT PRICE SCHEDULE Item Estimated No. Description Quantity Amount 1. Pump Station "G" complete, less owner 1 Job furnished work and materials, paragraph 2, part 3. Signature of Bidder Name and Address of Bidder BF-1 HUNTINGTON HARBOUR SPECLFICATIONS PART I STATEMENT OF WORK Project: Huntington Harbour Development P. O. Box 127 Sunset Beach, California A. Description of Work. The work consists of furnishing all plant, labor, materials, and equipment for the construction of an operable pump station in an Owner furnished structure; complete in accordance with the drawings�aid specifications. B. List of Drawings: 1. Location Plans Z. Mechanical 3. Structural 4. firing Diagram 5. Electrical Plan& Sections SW-1 HUNTINGTON HARBOUR ,PART 2 GENERAL CONDITIONS 1. SCOPE OF WORK: The work shall include all plant, labor, equipment and materials, necessary to accomplish the work indicated in the Contract Documents, complete. All work shall be in conformance with the regulations and ordinances of the City of Huntington Beach, County of Orange, State of California, and the California State Highway Department. 2. CONTRACT DOCUMENTS: The Contract Documents consist of the General Conditions, Special Conditions. Construction Specifications, Agreements and Drawings. 3. DE]F'INITIONS: The Owner, the Contractor and the Engineer are those mentioned as such in the Agreement. They are treated throughout the Contract Documents as if each were of the singular number and masculine gender. Wherever in this Contract the word Engineer is used it shall be understood as referring to the Engineer of the Ovmer, acfffg personally or through an assistant duly authorized in writing for such act by the Engineer. The term Subcontractor, as employed herein, includes only those having a direct contract with the Contractor and it includes one who furnished material worked to a special design according to the plans or specifications of this work, but does not include one who merely furnished material not so worked. The term "work" of the Contractor or Subcontractor includes labor or materials or both, equipment, transportation or other facilities necessary to complete the Contract. 4. CORRELATION OF DOCUMENTS: The Contract Documents are complementary, ana what is called for by any one shall 'be as binding as if called for by all. The intention of the documents is to include all labor and materials, equipment and transportation necessary for the proper execution of the work. Materials or work described in words which so applied have a well-known technical or trade meaning shall be held to refer to such recognized standards. 5. DETAIL DRAWINGS: The Engineer shall furnish with reasonable promptness, a itiona instructions, by means of drawings or otherwise, necessary for the proper execution of the work. All such drawings and instructions shall be consistent with the Contract Documents, true developments thereof, and reasonable inferably therefrom. GC-1 t 6. DRAWINGS FURNISHED: Unless otherwise provided in the Contract Documents the Engineer will furnish to the Contractor, free of charge, all copies of drawings and specifications reasonably necessary for the execution of the work. The Contractor shall keep one copy of all drawings and specification on the work, in good order, available to the Engineer and to his representatives. The Contractor shall also keep one set of drawings at the job site upon which he shall note in red pencil all final locations and/or deviations from the locations or descriptions shown thereon. 7. CONTRACTOR'S UNDERSTANDING: It is understood and agreed that the Contractor has, by careful examination, satisfied himself as to the nature and location of the work, the conformation of the ground, the character, quality and quantity of the materials to be encountered, the character of equipment and facilities needed preliminary to and during the prosecution of the work, the general and local conditions, and all other matters which can in any way affect the work under this Contract. No verbal agreement or conversation with any officer, agent or employee of the Owner, either before or after the execution of this contract, shall affect or modify any of the terms or obligations herein contained. 8. SURVEYS: The Owner shall be responsible for the location of the pumping stations, manholes, pipe lines, and other appurtenant work as shown on the drawings. 9. PROTECTION OF WORK AND PROPERTY: The Contractor and each Subcontractor shall continuously maintain a equate protection of all his work from damage. He shall make good any such damage, injury or loss. He shall adequately protect adjacent property as provided by law and the Contract Documents. He shall provide and maintain all passageways, guard fences, lights and other facilities for protection required by public authority or local conditions. In an emergency.affecting the safety of life or of the work or of adjoining property, the Contractor, without special instruction or authorization from the Engineer, is hereby permitted to act, at his dis- cretion, to prevent such threatened loss or injury, and he shall so act, without appeal, if so instructed or authorized. 10. INSPECTION OF WORK: The Engineer and his represen- tatives shall at all times have access to the work wherever it is in preparation or progress and the Contractor and each Subcontractor shall provide proper facilities for such access and for inspection. 11. EXTENSION OF TIME: If the Contractor be delayed at any time in the progress of the work y strikes, lockouts, fire, unusual delay in transportation, unavoidable casualties or any causes beyond the Contractor's control, or by any cause which the Engineer shall decide to justify the delay, then the time of completion shall be extended for such reasonable time as the Engineer may decide. GC-2 No such extension shall be made for delay occurring more than seven days before claim therefor is made in writing to the Engineer. In case of a continuing cause of delay only one claim is necessary. 12. CORRECTION OF FAULTY WORK: The Contractor shall promptly remove from the premises all materials condemned by the Engineer as failing to conform to the Contract, whether incorporated in the work or not, and the Contractor shall promptly replace and re-execute his own work in accordance with the Contract and without expense to the Owner and shall bear the expense of making good all work of other Contractors destroyed or damaged by such removal or replacement. 13. USE OF COMPLETED PORTIONS OF WORK: The Owner shall have the right to take possession of and use any completed or partially completed portions of the work, notwithstanding the time for completing the entire work or such portions may not have expired but such taking possession and use shall not be deemed an acceptance of any work not completed in accordance with the Contract Documents. 14. ACCEPTANCE: The work shall be accepted promptly in writing when c;mpleted to t e satisfaction of the Owner. Partial payments to Contractor or Subcontractor shall not be construed as an acceptance of any part of the work. 15. LIABILITY INSURANCE: The Contractor and each Subcontractor shall maintain sucri insurance as will protect hire from claims under workmen's compensation acts and from any other claims for damages for personal injury, including death, which may arise from operations under this Contract, whether such operations be by the Contractor or by any Subcontractor or anyone directly or indirectly employed by either of them. Certificates of such insurance shall be filed with the Engineer, if he so requires, and shall be subject to his approval for adequacy of protection. 16. PERMITS AND LICENSES: All work shall be done under permits and licenses, in strict accordance with all laws, ordinances, limitations, and regulations applicable thereto, provided, however, that there will be no fee in connection with the procurement of said permits and licenses. 17. SANITARY PROVISIONS: The Contractor shall provide and maintain in a neat and sanitary condition enclosed toilets for the use of the men employed or engaged on any work under these specifications. All applicable laws, ordinances and regulations pertaining to public health and sanitation shall be complied with. UC-3 HUNTINGTON HARBOUR SPECIAL CONDITIONS PART 3 1. Permit Requirements. As stated in the General Conditions, all work done shal be in strict accordance with requirements of applicable permits, licenses, and ordinances. In case of conflict between such requirements and other parts of the specifications, the former will govern. 2. Owner Furnished Work and Materials. The Owner will furnish and install the following: A. The reinforced concrete structures forming the pump station, and adjacent wet well, the pipes between the wet well, pump station, and manhole D 13A will be furnished and installed by the Owner. The metal frames and covers, however, are not included with the structures. The Contractor shall furnish templates or certified drawings giving block out sizes for covers and anchor bolt spacing for pumps. Anchor bolts, inserts and cutouts in the walls are not to be supplied by the Owne r. B. All trenching and backfilling for piping and structures will be performed by the Owner. C. Water necessary to perform the required tests will be furnished by the Owner. SC-1 HUNTINGTON HARBOUR PART 4 TECHNICAL PROVISIONS SECTION 1 - EARTHWORK A. Sc . The work shall include excavation, trenching and back- filling required for construction of the pump station and appurtenant piping, complete. B. Excavation. (1) General. All excavation of every description and of whatever substances encountereZ shall be performed to the depths indicated or as otherwise specified. During excavations, material suitable for backfilling shall;be piled in an orderly manner a sufficient distance from the banks of the trench to avoid overloading and to prevent slides or cave-ins. All excavated materials not required or suitable for backfill shall be removed and wasted as indicated or as directed. Grading shall be done as may be necessary to prevent surface water from flowing into trenches or other excavations, and any water accumulating therein shall be removed by pumping or by othere approved methods. Sheeting and shoring shall be done ao may be necessary for the protection of the work and for the safety of personnel. Unless otherwise indicated, excavation shall be by open cut except that short sections of a trench may, be tunneled if, in the opinion of the Engineer, the pipe can be safely and properly installed and backfill can be properly tamped in such tunnel sections. (2) Excavation for gump pit, manholes and similar structures shall be sufficient to leave a clear space between the outer surfaces and the embankment or timber that may be used to hold and protect the banks. Any overdepth excavation below such appurtenances that has not been directed by the Engineer will be considered unauthorized and shall be refilled with sand, gravel, or concrete, as directed, at no additional cost. (3) Trench Excavation. Trenches shall be of the necessary width for proper laying o t e pipe with width at and below the elevation of the top of pipe not exceeding 8 inches on either side. The width of the trench above that level shall be as wide as necessary for sheeting, bracing, and the proper performance of the work. The trench shall be excavated to a depth of six inches below the pipe invert for the full trench width and the overexcavated space filled with crushed rock or gravel for the gravity sewers and sand for the sewer force mains. The pipe bedding material shall be compacted and then shaped to fit the lower portion of the pipe wall as indicated on the drawings. The pipe shall bear uniformly on the trench bottom except at joints and belly depressions which shall be excavated to avoid bearing of the couplings or bells. (a) Crusher 'Run Rock and Gravel. Crusher run rock or gravel shall be natural, sound stone with the o owing gradation by weight 1 -1 " passing a standard Tyler square mesh screen: Screen Size Percent Passing 1 -1/2 inch 100 1 inch 90-100 3/4 inch 50-80 4 mesh 10-30 30 mesh 0-15 The material shall show a loss weight of not to exceed 50 percent when subjected to the Los Angeles rattler test in accordance with ASTM-C-131 -55. (b) Sand. Sand shall be any, free draining, durable silicilous, granitic, or igeneous material with not more than b percent passing a 200 mesh screen. (4) Protection of Utility Lines. Existing underground construction has een locatedroan a vailable data and spot checked by excavations and is considered to be reasonably accurate. The Contractor shall be responsible for protecting all existing underground installations not indicated as abandoned, whether shown or not, from damage caused by his operations including excavation and backfilling and shall repair to the satisfaction of the Owner any installations damaged at no additional cost to the Owner. Any modifications or relocations of existing buried installations indicated in the wrong locations or not shown shall be cause for additional compensation to the Contractor for the actual direct cost of the additional work. Any relocations of the new construction required herein caused by underground installations not properly located br not shown shall be cause for additional compensation to be paid, at actual direct cost, to the Contractor, if additional work or re-work is ordered by the Engineer, C. Backfilling. (1) General. Joints of ventilation lines, sewer lines and sewer force mains shall not be backfilled until all required tests are performed and until the systems as installed conform to the requirements specified. There, in the opinion of the Engineer, damage is likely to result from withdrawing sheeting, the sheeting shall be left in place. Except as other- wise specified for special conditions of overdepths, trenches shall be backfilled to the ground surface with selected excavated material or other material that is suitable for the specified compaction and as hereinafter specified. Trenches improperly backfilled shall be reopened to the depth required for proper compaction, then refilled and compacted as specified, or the condition shall be otherwise corrected as permitted by the Engineer. (24 Structures shall not be backfilled until the concrete or rnpxtar has attaine its design strength, unless otherwise authorized by the Engineer. Selected backfill from excavated material or imported sand or gravel shall be placed to a density specified below. Backfilling operations 1 -2 shall be carried on simultaneously around the structures so as to prevent eccentric loadings. Approved ;hand powered tampers shall be used to obtain the specified density in the restricted areas adjacent to structures. _ (3) Lower Portion of the Trench. The lower portion of the trench to 6 inches above the top of t e pipe shall be backfilled with imported sand as specified hereinbefore for bedding. The sand material shall be placed in not to exceed 6 inch layers wetted and compacted carefully around- and under the pipe haunches by power tampers or hand tampers to 95% of maximum density. Flooding or jetting will not be permitted. Special . care shall be taken to avoid damage to pipe coating where applicable. (4) Remainder of Trench. The remainder of the trench shall be backfilled with material that is free of stones larger than 6 inches in any dimension. Backfill material shall be deposited in 6 to 12 inch layers and compacted to 90 percent of modified AASHO maximum density. D. Determination of AASHHO Density. Compaction-test specimens required byte Engineer shall e urnished by the Contractor. A separate batch of soil shall be furnished for each compaction-test specimen. No materials will be reused. Tests will be performed by the Engineer at no expense to the Contractor. Determination of density will conform with the requirements of AASHO Standard T 147-54 in the field, and the moisture- density relations will be determined in the laboratory in accordance with AASHO Standard T 100-57, Method D, modified as follows: (1) The mold will be 7-inches high. A metal spacer disk, 5-15/16 inches in diameter and 2-1 /Z inches high will be used as a false bottom in the mold during compaction and the correction factor will be adjusted accordingly. (2) Material over 3/4-inch in size will be removed and replaced with an equal portion of material of a size retained on a No. 4 sieve, but nothing more than 3/4-inch in size. (3) ,The desired amount of water will be added to each compaction- test specimen, mixed well, and the specimen placed in a container with an airtight cover and allowed to cure for 24 hours. A shorter curing time may be used where tests show that shortening the curing time will not affecte the results. The water content should be redetermined after the curing period if appreciable condensation occurs on the wall of the container. (4) For cohesive materials, the water content will range from below to above the estimated optimum. For cohesionless materials, the water content will range from air-dried to as high as practicable. E. C_l_e_a_n_-U Upon completion of the backfill, and compaction requirements, tie Contractor shall dispose of all excess excavated materials and the site shall be left in a clean and orderly condition to the satisfaction of the Engineer. Excess materials shall be disposed of on the site as directed. 1 -3 SECTION 2 CONCRETE A. Scope. The work shall include all plant, labor, materials, and transportation necessary for the concrete work involved in the construction of the pump station and appurtenances, complete. B. Materials. (1) Concrete shall be an approved, Contractor designed, mix using 1 -inch maximum ma mix mum size aggregate and low alkali Portland cement. The concrete shall develop a minimum compressive strength of 3000 pounds at 28 days. (2) Reinfor�ciin shall be new intermediate grade, billet steel bars, conforming to ASTIVI Designations A 15-58T and A 305-56T. (3) Curing compound shall be an Engineer approved, pigmented compound. (4) Waterstop shall be bulb type, polyvinyl chloride similar and equal to that distriiuted by Tecon Products Inc. , Seattle 4, Washington. Size shall be as indicated. C. Forms may be constructed of metal or wood at the option of the Contractor -'The forms shall be tied and braced as necessary to produce the lines indicated without wave or warp. D. Placement of Reinforcing. Prior to placing concrete, reinforcing steel shalla accurately ent, spaced, and placed in accordance with the drawings. Each bar shall be wired at not less than two places and at intervals of not more than 3 feet, in a manner that will hold it securely and prevent subsequent displacement. Bars in the footing slab shall be set on masonry or concrete blocks. All bars shall be cleaned of rust, oil, dirt, and other bond reducing media prior to placement. All splices shall be lapped a minimum of 24 bar diameters. E. Placement. (1) Concrete in the foundation slab, roof, or finish floors shall be poured in one continuous pour between construction or contraction joints. A hopper or tremie shall be used to place the concrete without segregation of the aggregates. All concrete shall be vibrated with insertion type mechan- ical vibrators to insure consolidation and minimize honey combing and rock pockets. Forms shall be oiled or wetted thoroughly immediately prior to placing concrete; however, they shall be free of standing water. Existing concrete against which new concrete is to be placed shall be thoroughly cleaned to expose the aggregate and wetted prior to placing the new concrete. Reinforced concrete pipe shall be set on the foundation slabs in a bed of grout to insure a water tight joint. Floors shall be troweled smooth. 2-1 (2) Waterstop shall be installed as indicated. Splices shall be vulcanized. (3) Anchor bolts and inserts shall be set as indicated.. (4) Forms may be removed as soon as the concrete has developed sufficient strength to be free standing, or self-supporting. (5) All form tie holes, voids and other imperfections shall be patched with a grout mixture of the same type sand and cement as used in the original concrete. Patches shall match the adjoining surfaces insofar as practicable. The completed structure shall be watertight. (6) All exposed surfaces of concrete, except those which are to bond to new concrete shall be given an application of pigmented curing compound applied in accordance with the manufacturers' directions. Surfaces not coated with curing compound shall be kept continually wet with potable water for 7 days. Grouted joints shall be cured as specified for concrete. F. Wet Well shall consist of precast sections as detailed, similar and equal tT�o ose manufactured by Associated Concrete Products. Precast rings shall be set in a generous bead of foamed in place polyurethene. The interior and exterior joints shall be pointed up with mortar and struck off smooth. 2-2 SEC TION 3 PUMP STATION AND UTILITY PIPING A. Scope. The work shall include all plant, labor, materials, and transportation necessary to install the piping between and adjacent to the dry and wet wells of the pump station. E. Pipe. (1) Ventilation Pip�e•I,nlet.and dutle�ta above ground shall be galvanized, mushroom type—hood,'Ksteel pipe'Ivo. A-2153 as manufactured by Alhambra Foundry. Ventilation pipe underground shall be Type II Transite conduit as manufactured by Johns-Manville. (2) Sewage Piping. a. Inlet piping to the wet well shall be extra strength vitrified clay pipe in conformance with the requirements of the Clay Pipe Institute. b. Force Main Piping hall be Class_- 150 asbestos re cement pipe as manufactu y Johns -Manville. Pipe shall be fitted with rubber ring gaskets and asbestos cement couplings. C. All other sewage 7Pinng shall be AWWA, Class D, cast iron with ASA .125 pound cast iron fittings as manufactured by Alhambra Foundry Company Limited or approved equal. (3) Vent and Sump dischar&e piping shall be schedule 40 galvanized steel pipe provided with galvanized malleable iron screwed fittings. C. Installation. (1) Holes shall be cut in the walls of the wet well,manhole, and the pump station as necessary to install the inlet, vent, and discharge pipes. The holes shall be neatly cut and shall be large enough to provide an annular space of approximately 1 -inch. The annular space shall be caulked watertight with approved non-shrinking grout. (2) Sewage inlet and discharge piping shall be installed as indicated or necessary to operatively connect the wet well, manhole, and the pump station. The discharge line shall be extended to the point shown and shall be capped. The inlet line to the wet well shall be capped at the point indicated. (3) Ventilation pieing shall be extended from the pump station to the terminal points as indicated. The pipe shall slope uniformly upward from the pump station to the air inlet and outlet sections. The inlet and outlet sections shall be encased in a mass of concrete extending at least three feet below grade and 12 inches larger in diameter than the encased pipe. All joints shall be watertight. 3-1 E. Tests. The length of asbestos cement force main shall be plugged and subjecte to an air pressure of 3-1/2 psi. With the source of air disconnected, the time for the pressure to drop from 3 psi to 2 psi shall be not less than 1 minute. Remake joints as necessary to rneet allowable time limit. 3-2 1 ' SECTION 4 MISCELLANEOUS METALWORK A. Scope. The work shall include all plant, labor materials, and transportation necessary to install the miscellaneous metalwork, complete. B. Materials. (1) Steel shall be standard commercial shapes conforming to ASTM De signation A 7-61 T or A 36-61 T. (2) Nuts and bolts shall be Grade A in conformance with ASTM Designation A 307-61T. y shall be furnished galvanized. (3) Open gratin; shall be as manufactured by Irving Subwayt Grating Company, Inc. Size and type shall be as indicated. All gratings shall be furnished galvanized. Exposed edges are to be banded. C. Welding shall be in accordance with the AWS Standard Code for Arc and Gas e ing for Building Construction. Welds shall be chipped free of slag and left ready for painting. D. Platforms shall be fabricated of standard shapes and open gratings as indicated. .gratings shall be installed with bolts and clips. E. Manhole frame and cover shall be as manufactured by Alhambra Foundry Company, lIl�lte Type as indicated. F. Sidewalk door shall be double leaf, steel, sidewalk door as manufactured by the Bilco Company, Type as indicated. One door shall be provided with a hand hole to permit locking, as indicated. G. Ladders shall bear innanufactured by Alhambra Foundry Company, Limited, pe and length as indicated. H. Vent p_i9ess shall be size and type as indicated as manufactured by Alhambra Foundry Company, Limited, I. Miscellaneous Items. Clips, angles, hangers, anchor bolts, inserts and other items not spec x tally mentioned but necessary for a completed job, shall be standard products of the size and type indicated or necessary for the work. J. Galvanizing. Open grating, all nuts and bolts, clips, framing members, manhole rungs, ladder, vent pipes, and pulling eyes shall be hot dip galvanized after fabrication. Abraded spots in galvanized surfaces shall be repaired with Drygalv to the satisfaction of the Engineer. K. Painting. Items shall be painted as specified in the section entitled "Paintingt!,, 4-1 5 i SECTION 5 MECHANICAL WORK A. Scope. The work of this specification shall include all plant, labor, materials an transportation necessary for the furnishing and installation of the sewage pumping system within the purrip station as indicated and specified. B. Materials. (1) Pipe and Fittings. (a) Sewage intake and discharge piping shall be AWWA Class D, cast-iron pipe and ASA Class 125 cast-iron fittngs as manufactured by Alhambra Foundry Company or approved equal. (b) Piping two inch size and under. unless otherwise indicated on drawings shall be Schedule 40 galvanized steel pipe and provided with galvanized malleable-iron screwed fittings. (e) Ventilation pipe inside the station shall be Thermo- flex-A flexible ducting as inanufactured by Flexible Tubing Corporation, or approved equal. (2) Valves. (a) Gate valves for sewage lines shall be Crane No. 461 or approved equal. (b) Check valves for sewage lines shall be Crane No. 383 or approved equal. (c) Gate valves two inches aria siraller shall be Crane No. 428 or approved equal. (d) Check valves two inches and smaller shall be Crane No. 34 or approved equal. (3) Dresser couplings shall be Style 38 or approved equal. C. Equipment. (1) Sewage Pumps shall be Wemco Model DVPL, 4 inch, with 9-1 /8" -453 impeller as manufactured by Western Machinery Company, San Francisco, California. The pumps shall be driven by 7-1/Z horsep.gwer, 3 phase, 60 cycle, 240 volt motors and shall be corriplete with other appurtenances required for a complete installation. 5-1 (2) Sunz Rump shall be a Rapidaytion "Nautilus" Submersible drainer, Mode W-6464 as distributed by Engineers Sales and Service Company, Inc. , 4935 Telegraph Road, Los Angeles, California. The pump shall be furnished complete with heavy duty float switch and 15 feet of waterproof electrical conductor. (3) Exhaust fans shall be of the capacity, size and manufacture indicated on the drawings. Motors shall be of the splashproof type. (4) Level controls for pumps and alarms shall be of the type and manufacture in icate—J—on the drawings. Pump level and wet well high level alarm controls shall be pressure switch actuated and dry well high limit alarm controls shall be float switch actuated. D. Installation. (1) General. All material and equipment shall be worked into place as shown on the arawings. All piping shall follow the general arrangement shown, shall be installed accurately to measurements established for the work by the Contractor, and shall be worked into place without springing or forcing. Unions, couplings, and flanges shall be provided to facilitate dismantling the piping, valves and equipment. Each valved connection shall have a union or flange. Flanges and unions shall be provided with 1/16 inch neoprene rubber gaskets. (2) Pie Supports. All piping shall ber;,;: ..w, securely supported by adjustable expansion pipe hangers having bolted hinged loops and turnbuckles. Supports shall be furnished and installed to adequately carry the weight of the lines and maintain proper alignment with the equipment. (3) Sewage pumps shall be bolted to the bottom of the dry well. Anchor bolts will be set by the Owner. Pumps shall be leveled on foundation by means of steel wedges or jacks. All spaces between equipment bases and concrete foundation shall be filled with non-shrinking grout. (4) Pump level and alarm pressure switch controls shall be set at the pressures and for the levels indicated on the drawings. Dry well alarm floats shall be set at the levels indicated on the drawings. (5) Sunip pump shall be connected to discharge with flexible rubber hose. The float switch shall be set to actuate when the water level is 2 inches below floor level. E. Tests. Upon completion of the installation of the work, the Contractor shall subject the system to the following tests. (1) Fill wet well with water, close sewage pump discharge gate valve and inspect suction piping for leaks. No leaks shall occur for a period of 1 hour after wet well is full. Cracked or defective pipe, valves, fittings or gaskets disclosed in the pressure test shall be replaced by the Contractor with sound material, and the test shall be _re:peated until the test results are satisfactory to the Engineer. 5-2 (2) The sewage discharge piping from the check valve to outside the dry well shall be subjected to a hydrostatic test of 150 percent of the pump discharge pressure or 50 psi whichever is greater. No leaks shall occur for a period of 1 hour after the test pressure is applied. Cracked or defective pipe, valves, fittings or gaskets disclosed in the pressure test shall be replaced by the Contractor with sound material and the test shall be repeated until the test results are satisfactory to the Engineer. (3) Sewage pump level controls and wet well 'high level alarm controls shall be tested to determine if performing their various functions at the proper wet well liquid levels. The pressure switch controls shall be adjusted until proper operation is obtained. (4) Water necessary to conduct tests will be furnished adjacent to each site at no cost to the Subcontractor. Mechanical Subcontractor shall furnish necessary hose and labor. F. Cleanup. Upon corzpletion of the installation of the work, the Contractor shall remove all surplus construction materials and debris resulting from the work. 5-3 SECTION 6 PAINTING A. Scope. The work shall include all plant, labor, materials, and transportation necessary to paint the pump station complete as indicated and specified. B. Materials. (1) General. All paints shall be delivered to the site in the manufacturers se�"alecontainers. Mixing, thinning, and application shall be in accordance with the manufacturers' written specifications. Paints shall be as manufactured by the Glidden Company. (2) Primer shall be Rustmaster Y 585 applied at the rate of 500 square feet per gallon, 1. 5 mil thickness. (3) Undercoater shall be Rustmaster Y 5221 applied at the rate of 250 square per gallon, 2 mil thickness. (4) Finish coat shall be Rustmaster Y 5226 applied at the rate of 250 square feet per ga on, 2 mil thickness. C. Surface Preparation. All grease, dirt, and other foreign matter shall be removed by cleaning solvent from shop primed and uncoated ferrous items. All uncoated ferrous items shall be sandblasted to "Commercial Gradb" as specified in SSPC-SP6-52 T. Primer shall be applied to all prepared surfaces as soon as possible and in all cases within 4 or 5 hours. D. Schedule. (1) General. It is intended that all non-galvanized metalwork be finish painteda s hereinafter specified. Colors shall be as approved by the Engineer. Items furnished shop printed need no further prince coating, except for a touch up of abraded spots. (2) All exposed ferrous metal, except as hereinafter excluded, shall be painted one coat of primer, one coat of undercoater, and one finish c oat. (3) Items Not to be Painted. The following items shall not be painted: (a) Galvanized Items (b) Concrete surfaces (c) Cast iron manhole frames and covers (d) Equipment naive plates 6-1 i c (4) Items Painted Prior to Installation. Backs of all electrical boxes, ducts, gutters and sur aces of steel pat orris and framing that will be inaccessible for painting after installation shall be painted prior to installation. At the Painting Contractor';s option all items may be completely painted prior to installation and all abraded spots touched up after installation and immediately prior to final completions. E. Clean-Up. Upon completion of the work, all staging, scaffolding and containers shall be removed from the site. 6-2 SEC TION 7 ELECTRICAL WORK A. Scope. _ This section covers the following electrical work. (1) Provision for electrical service from the Southern California Edison Company for the sewage;,pumping station, including metering facilities. (2)-111 Furnishing and installing electrical power and control equipment in the dry well of the pumping station. (3) Furnishing and installing lighting facilities for the pumping station. (4) Connection of electrical power and control to electrically driven mechanical equipment in the pumping station.. (5) Grounding all mechanical and electrical equipment to the ground well. (6) Testing of complete installation. B. Permits and Inspections (1) For permits and inspections, -refer to General Conditions of the specification. C. Codes (1) All electrical work shall conform to the following electrical codes. Code authority shall be in the sequence of their listing below. If no code is applicable to the work or equipment then these specifications shall govern. Only the latest revisions of these codes shall apply. (a) County of Orange Electrical Code. (b) Electrical Safety Orders, State of California Department of Industrial Relations. (c) National Electrical Code (NFPA No. 70). D. Materials used shall be new and approved by the Underwriters Laboratories, Inc. , the National Electrical Manufacturers' Association (N. E..M. A. ) or the City of Los Angeles Department of Building and Safety Testing Laboratories. All materials shall be delivered to the job'site in the the original cartons. (1 ) All wire except where specified otherwise shall be Type RKW, 600 volt insulation, and shall be of the sizes shown on the drawings. Wires smaller than #8 A. W. G. shall be solid, and wire #8 or larger shall be stranded. Minimum wire size shall be #14 A. W. G. Conductors shall be copper with 98 percent conductivity. 7-1 (2) Riaid Steel Conduit shall be galvanized or sherardized, of the sizes shown on the drawings. Steel conduits and stubs external to the dry well that are to be underground shall be wrapped with Plicoflex No. 340 Laminated Tape (10 mil PVC film laminated to 15 mils of Butyl Rubber) or equal. Plicoflex Primer No. 105 or equal shall be used to bond it to the metal in accordance with the manufacturers instructions. (3) Flexible Steel Conduit shall be of the"Sealtite" type or an approved equal. (4) Conduit Fittings for Steel Conduit shall be of the cast malleable iron type and galvanized ors erardized. No aluminum fittings shall be used at these locations. Fittings having covers shall be provided with Neoprene Gaskets. Cover screws shall be provided for securing a water tight seal.. ". (5) Motor Control Linestarters shall be non-reversing combination full voltage(240 V)„'linestarting type of the number of poles and sizes shown on the drawings. Linestarters shall be equipped with two overload relays of the manual reset type. Linestarters shall be equipped with circuit breakers, and N. E. 1i. A. 1 enclosures. Linestarters shall be of the magnetic control type for two or three control devices operating at 120 volts, as shown on the wiring diagram. (6) Manual Motor Starters for single phase 120 volt motor control shall be single pole, sing e t row switch disconnect, equipped with thermal over-load relay of the code size for the motor. (7) On-Off Control Switches shall be provided as shown on the drawings for maintenance testing and automatic and manual operation. These switches shall be similar or equal to Square D Company Class 9001, and shall have an On-Off nameplate, and shall be mounted in the combination- starter cover. A General Electric Co. , type SB-1 sequence control switch of the number of poles and sequence control as shown on the drawings shall be provided and installed for pump sequence control. This switch shall have an "Off" position. (8) Circuit Breakers used in these installations shall be of the plastic case type, of the size, type and number of poles indicated on the drawings. Circuit breakers shall contain both thermal and magnetic trips of the ratings specified. Circuit breakers shall not be capable of manually holding their contacts closed against an overload. Unless circuit breakers are a part of another piece of apparatus they shall be enclosed within a N. E. M. A. 1 enclosure, surface mounting. (9) Gutter shall be of the general purpose type 4" x 4" with screw cover and length required as shown on the drawings. Gutters shall be provided with all necessary ends, fittings, etc. for a complete installation. Gutters shall be of sheet steel and finish shall be the manufac- turer's standard galvanizing. 7-2 s (10) Lighting Transformer shall be of the dry type housed in N. E. M. A. enclosure closure with mocTouts. Size shall be 2 kilo-volt-amperes, primary voltage 240 V and secondary voltage shall be 120 V, 2 wire with one grounded leg. Transformer shall be single phase, dry type, 60 cycle units. (11) Duplex Receptacles shall be 3-wire grounding type 15 A. 125V. 1-iubbell #5262 on 4" metal cover and 4S Box. " ( 12. ) Single receptacles shall be 3 wire grounding twist-lock 20 A. 250 V. Hubbell 3 G on 4" metal cover and 4S Lox. (13) Caps and Connectors shall be 3-wire twist lock with adjustable cord grips Hubbell #9 65G. (14) Portable Cords shall be heavy duty type 80. size as noted on drawing. (15) Lighting Panel shall be of the service entrance type and shall be similar or equal to Eulldog" Electri-Center #6000 for surface mounting. Panel shall contain 6 single pole circuit breakers. (16) Light Fixture shale be fluorescent Saf-T-Lite Type A-24RG, 2-F40T12RS Rapid Start as manufactured by Smoot Holman Co. , and shall consist of strip style channel with detachable, bright zinc coated wire guard on three sides of lamps and shall have a white --perm.aflux .- Iiiiish -6,% er •5-sta a rust inhibited metal. (17) Lighting Switch shall be single pole, single throw.and shall be equal to Crouse -Hinds Company, Catalog No. EFS-2129 or ESC -2120 as shown on the drawings for surface mounting. (18) Iv iscellaneous Hardware shall be of a ferrous material and shall be hot-dip galvanized or sherardized. Conduit straps shall be of the malleable iron one hole .type, or equal. Lead shields shall be used in all concrete structures for fastening conduit. All bolts, nuts, washers, etc. shall be cadmium plated or galvanized. Locknuts and bushing's shall be malleable iron, zinc plated or galvanized. Connectors shall be of an approved pressure type of the proper size for both wire and stud. Unistrut supports shallibe.of the size.and type shown on the drawings and shall be zinc plated or galvanized. (19) Groundin; Rod shall be of the copper sheathed steel type. Size shall be 3/4" diameter' y 10 feet long. Connection of grounding circuit to ground rod shall be by an approved clamp. (20) Grounding cable in soil shall be Type TW and within pit structure shall be bare copper. (21) Grounding lugs shall be T & E Type 31005 or equal. (22) Ground connections within pit structure and underground conduit, splices s all ,be made by the Cadweld Process. 7-3 T' E. Installation. (1) Conduit (a) All conduits secured to boxes or other metallic enclosures through unthreaded holes shall be secured with two locknuts, the resulting ends to be equipped with bushings. All conduit shall be cut square and have all ends carefully reamed. All exposed conduit entering or leaving outlet boxes, panels, and fittings shall be offset so as to be in contact with the mounting surface and shall be fastened to the mounting surface within 18" of the panel, box, or fitting. The radius of the curve of the inner edge of any conduit bend shall not be less than eight times the diameter of the conduit. (b) All exposed conduit runs shall be supported with factory made pipe straps or shall be suspended with pipe hangers. Attaching hardware so used shall hold the conduit tight against the supporting member. - (c) All conduits shall be securely fastened to the structure within 1 -1/2 feet of each outlet, and not in excess of every 10 feet thereafter, using one-hole galvanized malleable pipe straps, or hangers. (d) Perforated strap and plumber's tape shall not be used for bonding or support of conduits. The use of Sealtite flexible conduit and connectors will be permitted where shown on the drawings. (2) Conduit Fittings. All conduit fittings and devises with cover plates shall have a water-proof gasket installed under the cover plate. (3) Wire. (a) Each neutral conductor which is not color-identified' throughout its entire length shall be painted white wherver it appears;in a pull box, outlet box, cabinet, gutter or any compartment in which a splice is possible after installation of the wiring system. Wire type shall be as specified under paragraph D(1)' of this section of these specifications. (b) No splices shall be permitted under any condition, except in pull boxes or outlet boxes. Solderless connectors, commonly known as "wire nuts" are not approved. (c) No blocks and tackle or other mechanical means shall be used in pulling wires. All foreign material shall be thoroughly cleaned from the conduit before installation of wire. (d) Equipment, junction, and pull boxes shall be rigidly fastened to the structure and shall not depend on the conduits for their support. All equipment mounted on concrete surfaces shall have a one-half inch air space between back surface and concrete wall. Equipment shall be secured to Unistrut Supports by cadmium plated or galvanized steel bolts. 7-4 W F. Power, Lighting, and Control Circuits shall be installed and connected as shown. Conduit routings are approximate and shall be followed where possible. Deviations in construction and other causes may require changes in routing. It shall be the Contractor's responsibility to install conduits and equipment to fit conditions encountered. G. Painting. All electrical conduit, fittings, panels, rneter post, enclosures, equipment, boxes and appurtenances shall be painted as specified in the section entitled "Painting". The back surfaces of enclosures shall be painted prior to installation. All surfaces shall be thoroughly covered and free of holidays. H. Testing All circuits shall be tested for continuity, grounds and shorts. Any d ects found shall be immediately corrected and retested, at Contractor's expense to the satisfaction of the using agency. I. Marking and Ta .in All circuits shall be left tagged with linen tags mar cep d with ndelib' a ink and wired on, or Dymo plastic embossable tape for the purpose of distinguishing the various circuits, or by markers approved as equal. J. Groundin . All equipment and conduits shalt.be grounded according to applicable codes whether shown on the plan or not. K. Name latex. Provide permanent identification (Dymo embossed tape is approved) for equipment. L. Lamps, etc. Contractor shall supply and install such miscellaneous items as F 0� T12 lamps, proper sized thermal trip elements and knockout seals, to fully complete the job, including test runs. M. Temporary Power. Contractor shall provide electrical lighting and power as required for construction .purposes. ?-5 6, • l; l -- 09°35,59" - i?=645.00" T-54.4 5' Z _ / 8.63' �- 2o' • P,4RCEL � O No.2 FOR V �q r � - �! Al6 L 9'SP a 20000'.... _ j r, o, O 1104PCEZ. N06 O Q. FOR DR141L S/TE Q � C� SCALE Ilk 200.00..' o o N 89° 5/' 5311E - �100.00' , ' 2G?00" 30.00' N 00°43' 22•° W 30. 01 Easterly ProlonyaHon Of Warner. Ave Sovtheo,�f Corner Of -Me' Nor}heosf Ouorfer Of The Northwest Ovo,-let Of Sec Hon 29,' T 5S., R. //W, T Rev. 64' &DS t06lF:jFATT t POPE.RT Y PC AT OF_ QESG'R//3E8 DRAWN"SmithCHOL. N6INEERE LANDS AT WARNER A.I/ . ANQ DATE ✓uiy 24 &.¢ A�GONQU/N Sr., llo lNoTOM BEACH DRAWING NUMBER LONG BEACH, CALIFORNIA ��QA/r;� rn//A/TV 1-'!)/ /FnDA//Q J/t _ 130